Steel casting

Custom Steel Castings

Kubanzheldormash manufactures steel castings according to customer drawings and technical specifications. Our foundry produces cast components for mechanical engineering, railway equipment, industrial machinery, agricultural equipment and other applications.

Each order is evaluated individually. The production method and price depend on the steel grade, casting weight and geometry, required tolerances, production quantity, pattern equipment and subsequent machining requirements.

Steel Castings to Customer Drawings

Steel casting is an efficient manufacturing method for components with complex geometry that would require extensive machining if produced entirely from rolled or forged material.

Near-net-shape casting can reduce material consumption and the amount of subsequent machining while allowing designers to produce complex housings, brackets, bodies, bushes, supports and other industrial components.

Kubanzheldormash manufactures cast components using carbon and alloy steels. The exact steel grade and applicable standard are agreed upon for each project according to the customer’s technical documentation.

Steel Casting Production

The manufacturing process begins with a review of the customer’s drawing and technical requirements. Our engineers evaluate the geometry of the component, casting technology, allowances for machining and requirements for pattern equipment.

Depending on the type and quantity of castings, different moulding technologies can be used.

Sand Mould Casting

Sand mould casting is a proven and economical process suitable for a wide range of industrial steel components. It is particularly effective for serial production where stable repeatability and competitive manufacturing costs are required.

Cold-Hardening Moulding Mixtures

Cold-hardening moulding technology can be used for castings with more demanding geometry and surface requirements. The process provides good mould stability and makes it possible to manufacture complex industrial components with controlled dimensions.

From Casting to Machined Component

Kubanzheldormash has extensive in-house metalworking capabilities. Where required, steel castings can undergo subsequent machining according to the customer’s drawings.

Available operations include:

• turning;
• milling;
• drilling and boring;
• grinding;
• rough and finish machining;
• preparation of surfaces and dimensions for final assembly.

This allows customers to receive either raw castings or machined components prepared for further production and assembly.

Industrial Steel Casting Applications

Steel castings are used where strength, rigidity, durability and the ability to produce complex component geometry are required.

Typical applications include:

• railway machinery and equipment;
• industrial machines;
• agricultural machinery;
• power and energy equipment;
• oil and gas equipment;
• mechanical engineering components;
• housings, brackets, supports, bushes and structural components.

Quality Control

Quality requirements are defined for every project according to the customer’s drawing, material specification and operating conditions.

The production process includes control of the material and finished castings. Dimensional inspection and additional testing can be agreed upon depending on the requirements of the order.

Why Work with Kubanzheldormash

• decades of foundry and machine-building experience;
• production according to customer drawings;
• steel casting and machining within one manufacturing company;
• in-house pattern-making capabilities;
• equipment for turning, milling, drilling and grinding;
• quality control throughout the production process;
• serial production capability;
• technical assessment of each project before production.

Information Required for a Steel Casting Quote

For an accurate quotation, please send:

• a drawing or 3D model of the component;
• required steel grade and applicable standard;
• quantity per order or expected annual volume;
• casting weight, if known;
• machining requirements;
• dimensional tolerances and quality-control requirements;
• delivery destination.

After reviewing the technical documentation, our specialists will determine the appropriate casting technology and provide commercial terms.

Sales Department: +7 (988) 652-53-78
Email: info@zheldormash.com